Embroidery Patch Manufacturing
Computerised embroidered badges, high-definition woven patches and classic chenille letterman patches — from 100 pieces.
Overview
Stitch Coverage That Holds Its Shape
Multi-head computerised machines run your digitised file at 50 to 100% coverage, with merrowed or laser-cut borders and optional 3D puff. The result keeps its edge through washing rather than fraying after a season.
- 50–100% stitch coverage to suit the design and the budget.
- Merrowed or laser-cut borders on any shape, including complex outlines.
- 3D puff embroidery for raised lettering and crests.
- Iron-on, sew-on or hook-and-loop backing across the range.
Minimum Order
100 pieces per design
Technical Detail
Specifications & Options
Everything below is configurable — these are our defaults, not our limits.
Coverage
50% for a textured twill look, 100% for full stitch density.
Border
Merrowed edge for classic badges, laser cut for complex shapes.
3D Puff
Raised foam-backed embroidery for lettering and crests.
Woven & Chenille
HD woven for fine detail, chenille for varsity and streetwear.
Reference
Product Gallery
How We Work
Manufacturing Process
Eight controlled stages, each with a defined owner and a documented checkpoint.
Consultation
Share your artwork, specification and quantities. We reply with a detailed quotation within 24 hours.
Design
Our designers produce free digital mockups and revise until you approve every detail.
Sampling
A physical pre-production sample is made, photographed and couriered for your sign-off.
Approval
You confirm fabric, colour, sizing and branding. The approved sample becomes the standard.
Production
Cutting, sublimation, stitching and finishing run in-house with milestone photo updates.
Quality Inspection
Three-stage inspection: incoming materials, in-line audit and final piece-by-piece check.
Packaging
Individual poly-bagging, retail-ready labelling and size-run export cartons.
Shipping
Courier booked, documentation prepared, tracking shared the same day it leaves.
Questions Answered
Frequently Asked Questions
The questions international buyers ask us most often.
MOQ starts at 50 pieces per design for most sportswear and team uniforms, 50 pairs for goalkeeper gloves, and 100 pieces for patches, woven labels, OEM and private-label programmes. The minimum applies per design, not per size — a 50-piece order can be split across your entire size run at no extra cost.
Standard bulk production runs 10–15 working days for sportswear and team uniforms, and 15–25 days for gloves, rubber injection and full OEM programmes. Samples take 5–10 days. Lead time is counted from sample approval and cleared deposit.
Yes. Our in-house design team produces digital mockups free of charge with unlimited revisions. Send a sketch, a competitor reference, a logo file or even a photo — we will turn it into a production-ready design.
Absolutely — private label is a core service. Custom woven neck labels, printed care tags, branded hang tags, poly-bags and retail cartons. There is no Alyexo marking on private-label goods, and we sign an NDA on request.
Start Your Programme
Get Pricing On Embroidery Patch
Send your artwork, tech pack or a simple reference photo. You will have a detailed quotation, fabric recommendations and a realistic delivery date within 24 hours.